Side gapping spark plugs


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By DANIEL TINDER - 17 Years Ago
Ted,



After reading your YBM article, I have to wonder why new plugs come with such a long strap? If the more exposed spark allowed better starting/combustion efficiency, why would the shrouded design persist? I never see any significant conductor erosion on old plugs, so the excess material seems redundant/wasteful. Maybe the amount of steel saved would never justify cost of retooling?
By Ted - 17 Years Ago
DANIEL TINDER (11/14/2008)
Ted,

After reading your YBM article, I have to wonder why new plugs come with such a long strap? If the more exposed spark allowed better starting/combustion efficiency, why would the shrouded design persist?

The short answer is a long strap will last longer.  Depending upon the application, the strap thickness itself for various sparkplugs will also vary.  A detriment to side gapping or ground strap shortening is that the strap will wear at its tip.  This can ultimately cause enough wear at the the end of the strap in a high mileage situation that a specific gap cannot be maintained assuming there are enough miles put on the plugs in which to see this.  In a performance application, it’s unlikely to ever see this number of miles so any potential gain in performance and/or efficiency more than offsets this happening.  Where the strap is covering the center tip, the ground strap material is being eroded directly above the center tip and can potentially be regapped with a wire gauge to get the gap back into spec.  Lots of miles are being discussed here though but with the newer cars going 100K+ miles on a set of plugs, it’s a valid consideration.  From a spark plug manufacturers standpoint, if it aint broke, why fix it point of view but realistically, it’s much easier to keep the strap longer for both attachment and manufacturing variability reasons.  And spark plugs are like anything else on an engine not specifically made by the engine manufacturer in that the OEM versions of the plugs are normally made to the engine manufacturers specifications.

By DANIEL TINDER - 17 Years Ago
Ted,



FYI/Re: YBM plug indexing article:



While indexing and putting away a couple sets of plugs for my '57 "G" heads (only about 1 out of 3 came close/useable for any cylinder, but 1 of 5 were pretty much right on/indexed), I was surprised to discover that the plug assignments were virtually a mirror image from one head to the other! The plugs from the right head all indexed to the left cylinders in sequence, with about 5-10 degrees more conductor rotation.



I had the impression from your article that the threads would be cut more randomly than that. The foundry date codes are only one day apart, so I have to wonder (in your experience) if this uniformity between cylinders is common to Y-Block heads in general, or maybe, only because the factory setup was largely unchanged for heads machined in near sequence? (last one at night/first one in the morning?)
By Ted - 17 Years Ago
Daniel.  I’ve not paid much attention to right bank versus left bank thread orientation similarities.  I do notice on some of my ‘indexers’ that I will on occaision have a pair of heads that will have all the spark plug electrodes for a given pair of heads bunched up within a 180° range which in turn limits spark plug selection.  But I haven’t really compared if the heads are twins or the same as far as the spark plug threads starting at the same place when comparing cylinders 1-8, 2-7, 3-6, and 4-5.  When possible, I’ll use matching pairs of heads (similar date codes) which means I could potentially be using heads that had all their threads cut on the same equipment at the same time so this could explain similarities in thread indexing between pairs of heads.