Blue Thunder Intake


http://209.208.111.198/Topic20741.aspx
Print Topic | Close Window

By Don Woodruff - 16 Years Ago
I am rereading my Y block magazines and in issue 84 (Jan-Feb 2008) Ted Eaton mentions there are two designs of the Blue Thunder manifold versions 1 and 2. Version 2 may flow better than version 1 per Gary Burnette. Are there some visual ways to determine which one I have?? Bet I have version 1, I ordered it from John soon after they became available. Any indication of difference in percentages or more equal flow?

Don Woodruff

By Ted - 16 Years Ago
This is all from memory as I currently don’t have a version one intake to take a look at.  The external difference in the two versions can be seen in the height of the carburetor pad in relation to how it sits above the #3 cylinder runner at the back of the intake.  On the version two intake, the pad sits about ¼” higher than the #3 runner whereas the pad on the version one intake is almost flush at the same point.  The way it was originally explained to me is that the improved flow on a stock version two intake essentially matches the flow on a version one intake that’s had the individual runners extrude honed.  I was originally quoted the flow numbers but it’s been too long ago now.
By Don Woodruff - 16 Years Ago
Thanks Ted, I would look at mine except for the foot of blowing snow and below 0 temps. I'll put the info in my files 

Don W.

By speedpro56 - 16 Years Ago
The first version flowed approx 264 cfms per runner, the number two version after John worked a little magic had them flowing around 300 cfms per runner without extrude honing. The first version after extruding flowed approx 300 cfms as well. That means even the first version stock flowing 264 cfms per runner out flows a stock 57 and later manifold which flows approx 174 cfms by a LOT!!!!!   Hope this helps.Wink
By Don Woodruff - 16 Years Ago
Thanks Gary. Any Idea what the "Magic" is? Can A guy who has a bit of experience with porting modify a 1st gen to second gen flow rates.

When I spoke to John about his upcoming manifold some months ago he indicated some areas of the BT were too large. I really do not want to bother him as I want a set of heads.

By charliemccraney - 16 Years Ago
I had no idea the Blue Thunder flowed that much.

I would bet that 99% or more of the engines on this forum can't use the 264cfm capability of the 1st gen manifold. I would not bother to pull and port the 1st gen manifold unless other mods are made to the engine.
By Don Woodruff - 16 Years Ago
All restrictions are additive, so adding flow capability to any area on the intake side without comprimizing airflow quality is a plus for peak horsepower. This is more challenging on a mild engine (maintaining air flow quality at part throttle) than an all out race engine, perhaps this is why John M. indicated he felt there were some areas the BT intake were too large.
By speedpro56 - 16 Years Ago
John would rework the ports for even better flow and scuff the inside in a way to keep the gas and fuel mixture broke up for a more even distribution. And yes Charlie the 264 cfms should be all you need when it's all said and done unless you just really want to go FASTER !!!!!!!
By charliemccraney - 16 Years Ago
Is there a simple yet more technical explanation why? It doesn't make sense to me if the heads will only flow so much. In that case, it seems like we would see 1000+ cfm carbs on the race motors.
By speedpro56 - 16 Years Ago
You always want more flow from the intake manifold than the heads. If they flowed the same then the end result would be deluted flow coming from the heads. Say your heads are flowing 235 to 245 cfms at say .500 lift, then it would be easier to achieve the full cfms from the heads with the 300 cfms manifold than with the 264 cfms manifold. Ford almost achieved this by having their manifolds from 1957 flowing about 175 cfms and their heads about 157 cfms. If they had made their intakes flow say 195 cfms then their stock heads would have probably performed even better,REALLY killing the scrubs!!!
By 46yblock - 16 Years Ago
This discussion makes me want one of JM's new aluminum manifolds even more.  Few of us need 300 cfms, and that much flow potential can cause problems on a street motor.
By PF Arcand - 16 Years Ago
A problem with the Blue Thunder intake, particularly on milder smaller engines, is shown on a couple of Dyno tests that have been published. In one test after some preliminary Dyno tuning, the Blue Thunder was installed & the engine immediately lost about 14 lb. ft. of torque & a couple of H.P. It took 600 rpm more for the torque to draw even with the previous stock B intake. In MHO, in a street driven heavy car, or one with moderate gearing, it's questionable if there's much advantage to using a Blue Thunder, especially when you consider the cost.
By charliemccraney - 16 Years Ago
I knew there had to be dyno tests somewhere. Are you able to post more details of the dyno comparisson, Paul.

I have the 2nd generation Blue Thunder intake and it seems to work well for my use. But I am looking forward to the new manifold because I suspect that it will provide a nice boost in torque with little impact on horsepower. Can't wait for that thing to be ready for testing!
By speedpro56 - 16 Years Ago
Ted did a little dyno testing, maybe he'll chime in and share some of the results from the original intakes versus Blue Thunder.
By Don Woodruff - 16 Years Ago
It has to do with pressure drops, air flow is typically determined at 28 inches of water drop across the port. If you have 28 inches of drop across the intake AND 28 inches of drop through the head you are looking at 56 inches of total drop to maintain the airflow (assuming equal air flow of intake and head). This is a general rule as port/ manifold air entrys will fudge this some what as will using an exaust pipe on the exaust. The key is total restriction like resistors in a series electrical circuit. This is why dominators are used to minimize intake restriction on the Engine Masters entries.
By Ted - 16 Years Ago

And here’s what Jon Kaase has to say about flowbenches.

“I hate flowbenches.  As you may know, most of our work is with 815” Pro Stock engines.  On these heads the flow bench is almost totally worthless.  I think it’s misleading at best.  We can port an older aluminum A-429 CJ head to flow 400 & 250.  Then we can have a P-51 head that flows the same.  The P-51 will dyno 75HP better than the CJ.  It’s all about sizes, areas, shapes, and valve placement in the bore.  I think you’ll find that the more an engine builder uses the dyno, the less he trusts or even uses the flowbench.  There are so many flowbenches out there in use that almost everybody thinks he’s an expert.”

Jon Kaase link

 

And I agree in principle with this.  Flow benches are simply one tool in many that are used to define particular engine parameters without actually running it.  As such, flow numbers are not gospel but simply another variable in which to consider.  A personal experience on the Y engines that helps to drive this home for myself comes from running two Blue Thunder intakes that were modified differently internally while still flowing the same but had the engine exhibiting completely different torque curves.

By Ted - 16 Years Ago
speedpro56 (1/17/2009)
Ted did a little dyno testing, maybe he'll chime in and share some of the results from the original intakes versus Blue Thunder.

I haven’t personally dyno tested a Blue Thunder intake against the ‘B’ iron intake but that is planned in the near future.  To date for intake comparisons on the Y, I’ve only tested Blue Thunders against modified Blue Thunders and sheetmetal (fabricated) intakes.  But there’s way too much talk about air flow numbers and not enough about air quality.  Keeping the velocity of the mixture high while at the same time being able to support a larger volume of air throughout the rpm range is the key.  Runner shape and size is critical in getting this to happen.  But regardless, the intake runners must have more flow capability than the heads or the intake tracts themselves will be the choke point and those enhancements performed to the heads will not see their full potential.

For the stock Y heads, the factory ‘B’ intake manifold is suitably sized (slightly larger) but any modifications to the heads requires the ‘B’ intake to also be appropriately modified so it continues to out flow the heads.  This is where the Blue Thunder intake shines as it’s more suited for heads that have been modified and/or engines that have been increased in cubic inch.  As has already been said, the BT intake is obviously oversized for dead stock engine applications but start working on the camming and heads for improved flow, the stock ‘B’ intake is suddenly inadequate for the job.  The new intake manifold being worked on by John Mummert is expected to be an improvement in regards to the lowend torque curve for these engines while still maintaining the higher rpm characteristics that the BT intakes are noted for.

But with a fresh 312 dyno mule engine currently being put together, I’ll be performing some serious testing on intakes in the near future.  Header testing is also being planned.  When that time comes, I’ll put the call out for some of the other single four intakes and headers that I currently don’t have sitting here.

By Don Woodruff - 16 Years Ago
I agree with what you have said Ted, And as I posted airflow quality is extremely important. Plenum modification in particular can alter dyno results as will port and runner configuration. There general directions to go but each engine and engine combination has its own likes and dislikes. I am following Jay Browns dyno testing in the FE forum, what works well at one horsepower level may not work as well at a different level.

Gary Brunette comments about J Mummert's massaging the interior of the BT were very interesting.

On The FE site there is a fellow J.D. Crain that specializes in equalizing the flow of intake manifolds. Dyno testing by Jay has confirmed benifits of his work.

By Unibodyguy - 16 Years Ago
Ted if your going to do some testing , one thing I would like to see is how Rams Horn exhaust manifolds flow against some others. I was told by two different subscribers, one lived in PA, that their trucks performer better with those, than the Red's Headers they had before. I found that quite ineteresting.

                                                   Michael

By Ted - 16 Years Ago
Don Woodruff (1/19/2009)
I agree with what you have said Ted, And as I posted airflow quality is extremely important. Plenum modification in particular can alter dyno results as will port and runner configuration. There are general directions to go but each engine and engine combination has its own likes and dislikes. I am following Jay Browns dyno testing in the FE forum, what works well at one horsepower level may not work as well at a different level.

Thanks Don.  I do deal quite a bit with Ford FE engines where dismal flow numbers are observed in the heads but the end performance on the engine breaks all the rules with the right parts selection.  With an FE, the intake tracts are the key due to the shortened runner design within the FE heads themselves.  This is not saying that the heads in this instance are not important but instead emphasizes just how important the intake manifold itself is.  But on plenum volumes, my own experience points to the FE plenum sizes not being critical whereas the Y seems to be overly sensitive in this area.  I’ve got my own thoughts on runner design and will be curious to see if Johns’ new Y intake also mirrors my thoughts in this regard.

Unibodyguy (1/19/2009)
Ted.  If you're going to do some testing , one thing I would like to see is how Rams Horn exhaust manifolds flow against some others.  I was told by two different subscribers, one lived in PA, that their trucks performer better with those, than the Red's Headers they had before. I found that quite interesting.  Michael

Although I haven't given much thought to testing the factory exhaust manifolds, what you bring up makes it a valid area to pursue.  When the time comes, I'll put the call out for borrowing a set of rams horn manifolds just to throw on the engine and get some numbers.  There are already the early and late cast iron passenger car exhaust manifolds sitting here so those can be subjectively tested also.  Part of the criteria here will be to determine the size and length of the lead pipes to use with these manifolds to get a real world comparison.  May consider two different diameter lead pipes also as gut feel says there's a difference to be found here also.

By charliemccraney - 16 Years Ago
I've learned something new about intakes.



I have a pair of rams horns you can borrow, Ted. May as well try to get a set of the repro rams horns to see how they compare.
By charliemccraney - 16 Years Ago
I just saw the new intake advertised in YBM. Has it been compared yet?
By Pete's Panel - 16 Years Ago
Ted, for consistency make the shorter ramhorns and headers plus pipe the same length as the longest full length headers, approx 34"-36". Smile