Drilled Rocker Arms???


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By Noob - 15 Years Ago
There is a question but first a small preamble...

Decided to sift through a box of old parts that came in the trunk of this `57 bird… found original timing set, a rusting ECK cam, two previously polished connecting rods, 7 flat top cast pistons, a dozen lifters, and two nearly complete rocker arm assy’s.

 

Not sure what to make of it except that the PO either chose or was forced by failure to rebuild the motor. Given that the block doesn’t match the 312 ci “D” code on the VIN plate, but the heads are “G” code, I’m leaning toward believing the original motor took a grenade.

 

The reason for my post though, is that I noticed each of the rocker arms (ECG 6564-82) had near a half dozen holes drilled through the collars and upper ridges (where the part # are cast). At first I thought it was a test for weight reduction, but then I noticed the rocker pivot rods showed a lot of scaring.

 

Do you suppose this was an attempt to combat an oiling problem that may have eventually led to the demise of the motor? Or was this an ole-school performance tric?

 

Brian

 

By Hoosier Hurricane - 15 Years Ago
Sounds to me like someone drilled the holes so the rockers could be oiled by lifting the covers off and pouring oil on them.  Maybe even putting an oil soaked felt pad on them to try to keep them wet with oil.  Poorer "bandaid" than outside oil lines IMHO.
By Flying Jester - 15 Years Ago
Would the weight reduction help much? I can see it now, I'm going into my garage with a power drill and a wrench for all of my valve covers...

It does kind of have the ring of an old school performance mod, maybe it would be worth testing it out to see if it helps.
By aussiebill - 15 Years Ago
Noob (1/6/2010)
There is a question but first a small preamble...

  

The reason for my post though, is that I noticed each of the rocker arms (ECG 6564-82) had near a half dozen holes drilled through the collars and upper ridges (where the part # are cast). At first I thought it was a test for weight reduction, but then I noticed the rocker pivot rods showed a lot of scaring.

 Do you suppose this was an attempt to combat an oiling problem that may have eventually led to the demise of the motor? Or was this an ole-school performance tric?

 

Brian

 

 

Noob, we ran lightened rockers back in the 60,s when very little info and parts were available and were racing using "seat of the pants technology". These were on 312 T bucket race engine in 60,s and no breakages! regards bill. 

By bloodyknucklehill - 15 Years Ago
bill, did you notice any gains at all? seems like if they'd survive drag racing abuse they may be safe for a street car... low buck, low tech stuff like that is right up my alleyWink
By Noob - 15 Years Ago
bloodyknucklehill (1/7/2010)
bill, did you notice any gains at all? seems like if they'd survive drag racing abuse they may be safe for a street car... low buck, low tech stuff like that is right up my alleyWink

Your welcome to the high ratio ones I found for the price of shipping if you want to experiment. They look just like bkh pictureposted, but they also have drill holes in the collars.

Brian

By aussiebill - 15 Years Ago
Brian, cant remember back that far, but principle of lightening the rockers was popular hop up trick then, can,t say its worth worring about today in street engine. thanks for the offer of those rockers but am running doves. best regards bill.
By Flying Jester - 15 Years Ago
Maybe I'll try it, it looks like a rather Flying Jester thing to do. No definite or noticable gain, possibility to ruin something semi-expensive, power tools, and seat of the pants technology...makes me ashamed I didn't think of it back in the sixties. Oh yeah...
By 57FordPU - 15 Years Ago
Dustin,

Low buck, low tech is still alive.  These go to 7k rpm and no failures yet.w00t

Somebody got it wrong, "low budget is the mother of invention". Tongue

By bloodyknucklehill - 15 Years Ago
Noob (1/7/2010)
bloodyknucklehill (1/7/2010)
bill, did you notice any gains at all? seems like if they'd survive drag racing abuse they may be safe for a street car... low buck, low tech stuff like that is right up my alleyWink

Your welcome to the high ratio ones I found for the price of shipping if you want to experiment. They look just like bkh pictureposted, but they also have drill holes in the collars.

Brian

Brian if that was aimed at me i'll take you up on that.. i'll shoot you a PM..

By pegleg - 15 Years Ago
Gents,

      Where you take the weight off is more important than how much. The further from the center of the shaft you can remove mass, the better. The adjusting screw is an excellent place to start.

By DANIEL TINDER - 15 Years Ago
Frank,



Since frequent lash adjustment usually results in sloppy interference-fit/friction adjusters that eventually need jamb nuts, drilling them out would seem strongly indicated to compensate for the added weight. Something that could be accomplished safely with home tools, of best left to a machine shop?

I also see a market opportunity for someone to provide pre-drilled (or light alloy), oversized thread adjusters (John M.?), as every Y-Blocker would likely want to snap some up if they were available?
By pegleg - 15 Years Ago
DANIEL TINDER (1/8/2010)
Frank,

Since frequent lash adjustment usually results in sloppy interference-fit/friction adjusters that eventually need jamb nuts, drilling them out would seem strongly indicated to compensate for the added weight. Something that could be accomplished safely with home tools, of best left to a machine shop?
I also see a market opportunity for someone to provide pre-drilled (or light alloy), oversized thread adjusters (John M.?), as every Y-Blocker would likely want to snap some up if they were available?

Dan,

      The undrilled, locknut style factory 1.54's on my F code go 6500 with no sign of float. Begs the question why would you need anything more for street use?

By aussiebill - 15 Years Ago
Frank, exactley!

Thought you might like pic of these Fenton rocker arms from my collection, they are new and probably could power a mack truck, they are thick and heavy, approx 6 oz,s compared to 4 oz normal, they have offset rib on top to let oil spray toward center of tip. Also i cant find them at moment but i also lightened the normal rocker arm at the tip like an FE rocker, that narrows the excess unused pad width once the arms are centered on valve tip, quite a weight reduction. best regards bill.

By DANIEL TINDER - 15 Years Ago
Dan,



The undrilled, locknut style factory 1.54's on my F code go 6500 with no sign of float. Begs the question why would you need anything more for street use?[/quote]



Good question. Would lighter valve gear allow the use of weaker springs & more valve lift (more aggressive lobe/higher rocker ratio) in order to rev as high without float, thereby prolonging cam/lifter wear?
By pegleg - 15 Years Ago
Danny,

      Of course it would. Today we have Dove aluminum rockers (Ted's roadster and the EMC entry) as well as Beehive springs, stainless valves, Titanium retainers etc. Actually the stainless valves are heavier than plain steel. But my point being, for a practical street motor, you don't gain much with this stuff. Different story on a 9 second roadster.

  Your theorey is correct, simple Physics, but for practicality???????? Those rockers were probably done 50 years ago when nothing else was available. Drill 'em till they break and do the next set with one less hole! Also, as Ted and John will tell you, we've probably gained more with intelligent cam design than anything else.  

By Ted - 15 Years Ago

As Frank brings up, the weight reduction of components is synominous to an increase in rpms but so are the modern lobe profiles being used in current camshaft design.  For stock stuff, the rocker arm weights are typically not an issue unless the valve springs are getting weaker as time goes along at which point a rocker with less mass would keep you out of valve float a little longer.  The EMC engine was being buzzed to 7400-7500 rpms so there was a real need for a valve train that would sustain this kind of rpm without the destructive harmonics associated with a heavier valve train.

 

Here are some weights of the various rocker arms:

124 g - 1.54:1 ECG with screw adjuster and locknut

113 g - 1.54:1 ECG with hollow screw adjuster

146 g – 1.43:1 EAN with screw adjuster and locknut

120 g – 1.43:1 ‘575’ with screw adjuster and locknut

109 g – 1.43:1 ‘575’ with hollow screw adjuster

 

63 g – 1.4:1 Thomas magnesium with locknutted adjuster

70 g – 1.6:1 Thomas magnesium with locknutted adjuster

112 g – 1.6:1 Dove aluminum with locknutted adjuster

153 g – 1.65:1 Harland Sharp aluminum prototype with locknutted adjuster
By charliemccraney - 15 Years Ago
It's interesting that the aluminum rockers don't look much better on paper. They obviously work for high RPM. I guess the bulk of their mass is closer to the shaft center-line. That shows the effect that the distribution of the mass can have.
By Ted - 15 Years Ago

The aluminum rockers are bulkier in part due to just getting the strength back.  I have yet to run the Harland Sharp rockers for an evaluation but when I do, I’ll be limiting the rpms to 5500 so I may or may not see a problem with them being heavier.  As compared to the Dove rockers, the Harland Sharp rockers have a wider roller tip which is also larger in diameter and that is a player on the increase in weight on this particular rocker.  These rockers are also just beefier looking all over compared to the Doves.  I’ll finish up with the spacers today for the Harland Sharp rockers and then be ready to run these rocker assemblies in the near future.

 

Up until yesterday the test engine hadn’t been responsive to changes but headway was made yesterday when I removed the Red’s headers that had 2” head pipes and installed the headers from the EMC engine with mufflers.  Picked up a clean twenty two horsepower at which point I started trying out different ratio rocker arms again.  Now the engine was more responsive and this engine still has the dead stock unported G heads.

By Hoosier Hurricane - 15 Years Ago
With all the talk about saving valve train weight, remember the biggest gains will be in the portion from the rocker shaft outward, since these pieces move the farthest, hence faster.  So to save weight where it will be significane, go to titanium valves, and as Frank said, titanium retainers and beehive springs.  How light can you afford to go on a street engine?
By Doug T - 15 Years Ago
Just to pile on a little,  assuming those holes are 1/8" dia and through 1/8" of material they represent the removal of about 1.2 grams of steel.  As usual Charlie Burns done it right with a far larger weight reduction. 

The idea of reducing Y block valve train weight seems to me to be a result of the old HRM mantra that the y block wouldn't rev because of heavy valve train components.  This was shown to be a result of the crappy solid pushrods which were not stiff enough to act as a good column.  I doubt that the y's rocker arm itself is a lot heavier than the stamped ball joint rockers for small blocks.  Ted, can you confirm?

By Ted - 15 Years Ago
Doug T (1/9/2010)
I doubt that the y's rocker arm itself is a lot heavier than the stamped ball joint rockers for small blocks.  Ted, can you confirm?
Doug.   Took some doing but actually found a stock scrub rocker here.  It weighs in at 92g without the fulcrum.