Fuel pump installation


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By SurfMerc - 15 Years Ago
I am replacing my fuel pump as one of my many efforts to getting my 56 Merc Wagon on the road again. I cannot seem to get the fuel pump holes aligned and the surface to square up with each other. I have carefully inserted the rocker arm into the block but no luck. What am I not doing correctly? Thanks - AR
By 55Birdman - 15 Years Ago
The arm of the pump may be bumping against the lobe on the cam. Get a mirror with a handle on it and put it down near the fuel pump hole. Then shine a light on the mirror and look and see if you can see the lobe . If you can you will need to tap the starter over a bit to move it out of the way. When it is up and out of the way the pump will be a breeze to install.   
By oldcarmark - 15 Years Ago
If you hold the pump and start the bolts ,by tightening the bolts down evenly the pump will "pull" into place.Do Earls suggestion first.
By SurfMerc - 15 Years Ago
All makes perfect sense! Thanks guys for your feed back - AR
By GREENBIRD56 - 15 Years Ago
what Earl said.....exact-a-mundo...

If you've got two gaskets for the pump mount opening - use 'em

- it cuts down on the heat transfer from the block to the pump housing.

Take a close look at the fitting you have for attaching the fuel lines to the pump - mine for instance were stepped down to 1/8 pipe threads (thick walled too) and had such small openings that pump suction was being "hindered".

By DANIEL TINDER - 15 Years Ago
Has anyone else noticed that the constantly repeating leverage applied to the pump arm has a tendency to loosen properly torqued mounting bolts? Blue Loctite may be indicated here, especially if double gaskets are used?
By paul2748 - 15 Years Ago
Torqued mounting bolts???? Never had a problem but I better check them now..
By SurfMerc - 15 Years Ago
Thanks guys, fuel pump is in!

Question: I have a clear plastic inline fuel filter right before the gas from the tank enters the fuel pump. At idle the filter is less than a 1/3 full. No real change at higher RPM's. Would this be normal? Thanks- AR

By GREENBIRD56 - 15 Years Ago
I've got an idea you are sort of backing into the same difficulty many of us have found with this era of vehicle - tank pollution. The line running back there can have rust and crud in it - the end of the suction line in the tank can be fouled - and the tank can be delivering a "fresh supply" of new crud every time you give it a good slosh. You also have to have a vent for the tank too - this is "pre-emission control" stuff. If you run the engine with the gas cap off - its a quick test.

The filter you have installed is a means of protecting the engine parts - but more than likely will add to the total restriction. When you open the line - on the fuel pump side of the added filter - does fuel run out (besides the fuel you see in the filter)? On mine - it depends on how much fuel is in the tank ....which indicates that some "head pressure" is required to get fuel to flow.

I tried cleaning out the fuel line - painful feeding of a wire through to agitate the stuff and then blowing through with compressed air and a cleaner (petroleum ether - starter fluid). Crud came out - but it doesn't work much better after the effort than before. Which means....I'll probably have to remove the tank and have it cleaned (along with the equipment inside) - or replace it. I also bought a new stainless fuel line from "Classic Tubes" pre-made to fit the T-bird - such a service may not be available for the Merc wagon.