I think you ought to try a phenolic spacer instead of the aluminum. Tests I've run with the 1/2 inch phenolic show that it works pretty well as a "thermal break". If you get one, be sure it matches the carb bore size - the manifold slot is plenty big as is.What have you done with the "heat riser" system? Is the regulator valve out of there on the passenger side? And did you try to restrict the exhaust crossover internal to the intake manifold?