Kennykiwi (5/12/2014)
I had a closer look and could not get the gear to retract. It almost seems as if one of the spiral tracks that wind the gear in and out is missing/broken and maybe preventing the gear to wind completely back, or is part of the spiral supposed to be missing. Is this a common problem and what is the best way to fix it?
Kenny there is probably nothing wrong with your starter. You have to spin the starter gear at a good rate to get it to retract. Many have done this using a wire wheel on a drill with the starter clamped in a vice. I personally have not. On my engine I was able to install the starter with the gear extended. I removed the dust cap on the bell housing so that I could help guide the gear around the ring gear from behind. I also ran the top bolt in from the back of the bell housing so that I could temporarily hang the starter on the top bolt while I aligned the lower two bolts. Once they were snug I removed the top bolt and reinstalled it from the front a is normal. This, of course is with the engine out of the car. In the car it is much more difficult and requires a lot of patience. Good luck.
Mark
1956 Mercury M100
1955 Ford Fairlane Club Sedan
Delta, British Columbia