pegleg (1/9/2009)
Ted, I know you've covered this before, but explain to them why you have to balance dynamically and why the factors change for different end uses. (Randy's rail vs. a truck engine.) The short version for ‘factor changes’ is that engine balancing on V engines is not linear in regards to the rpm. Rotational (dynamic) forces change within the engine as the rpm goes up which in turn dictates a change in balancing parameters on the crankshaft itself when balancing for specific rpm ranges. And then special conditions come into the fray such as compression ratios, boost pressures, rod lengths, etc. which in turn must be compensated for in an application specific balance job. Although the percentage of reciprocating mass is the value actually being altered in these types of circumstances, the compensating value for these is typically within the oil number on the balance card. And due to the proprietary nature of some of the formulas dealing with ‘overbalance’, don’t be surprised if a balance card lacking the finished bobweight value is handed back to the customer if a card is handed back at all.
Dynamic balancing is performed when a rotating mass (ie. crankshaft) can have the potential for a number of rotational imbalances in varying degrees at different planes throughout its length while in motion. On the short end of the scale is a flywheel which will exhibit mostly static imbalance and very little in the way of dynamic balance characteristics. A crankshaft is on the longer end of the scale and can exhibit both static and dynamic imbalances. A static imbalance can typically be felt outside the confines of the engine while dynamic imbalance can feel to be vibration free but instead is being couterproductive in power output to the flywheel and being destructive to the engine internals.
Here’s a couple of pictures which may help to clarify the visual difference between dynamic and static imbalance.

And here’s the link to the balancing article which goes into much more detail.
http://www.eatonbalancing.com/blog/2007/11/21/engine-balancing-part-1/

Lorena, Texas (South of Waco)