Chuck, It runs great. It idles well until the pressure gets really low which seems to correspond with things warming up. Then it starts to stumble and won't run unless I rev it. If I keep it above idle, say 1000rpm it seems to do fine. I think that he fact that it will run above idle is the key. I just don't know how to interpret it. It doesn't make sense that there is not enough volume to idle but it can run well at 1000, or 2500 where more fuel should be required. I too think that a float and needle check should be performed next. There really isn't much else.
John, the new pump is putting out 6.5psi. When the other two gauges are at or near 0 the pump is still at 6.5. The other pump followed the same trend. I haven't yet done the flow test. I wanted to try the new pump in hopes that the problem would be solved. Plus, I haven't yet made the filler parts for the tank and therefore I cannot fill the tank without removing it. Much easier to do with a friend. I wil check it. It doesn't seem to slow down or change sound. I have 13.8volts at the pump and 14.4 at the battery when it's running. The new pump seems to operate more smoothly. The needle of the gauge would pulsate by a little more than 1psi with the other pump. It only pulsates by aproximately 1/4psi now. The pulses are expected because of the pump design. I think I'll check the flow before running the engine and then after the pressure drops. That way I'll have a reference in addition to the rated flow.
One thing I haven't done is run a rubber line directly from the pump to the carburetor.
It is possible that the fuel pressure is not the problem but I don't know what else to look for, given the symptoms. Persuing the pressure could be a case of too much information. One of my older buddies told me that having a tachometer is a bad idea because "you will try to see how high it will rev and break something". Pressure gauges could be another way to find trouble. I am only looking at the fuel pressure as the cause of the idling characteristic because the gauge was reading low the first time it died while idling. It did run fine for a month or so before that with low pressure, which I had written off as a bad gauge at the time. What else could cause it to die at idle, after warming up but run fine at a higher rpm? I may be fighting the wrong battle.
Oh, something else I've noticed is if I stop hard the engine will sometimes die. I wonder if that may indicate that the float level is low?
Lawrenceville, GA