Well, quick update..
I pulled the possessed demon. After talking to tech support they agreed that the application was correct & that there could be something wrong with the carb. Said to send it in.
I mean while pulled the thing apart to get jets back to factory & noted a few key issues:
1: The passenger rear main jet had filings packed in behind it.(explains the idle screw settings on the secondary)
2: the secondary throttle bores don't even come close to closing when you back the idle stop screw all the way out...(I can understand the obvious intentional mismatch in the machining of the bores & blades to keep a small amount of air here, but common!
I plan on trying it one more time before sending it back.
I have cured the idle quality issues with valve lash using the eddlebrock to regain a baseline. Opened them up from .015 to .017. Man what a difference. Best idle vac directly before setting the lash was 11. Directly after with same idle speed reset is now 13.5. Idle speed now is @ 875-900 in Neutral, & about 750 in gear.
Hope to drill & tap my allum. spacer for a front pcv port first before attempting the Demon again.
If the Demon dosent work this time It looks like I will be pursuing a vacuum secondary adaptation of some sort for the eddlebrock, as this is my primary complaint with it.