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If you have a 56 Factory manual, there should be a procedures in there to follow. If the steering feels as you put it,"notchy" or like it has a flat spot, after tightening, you've likely overtightened it. I'll have to defer to others on the other tech details on steering boxes, but one thing to keep in mind is that the sector adjustment should only be done with the wheels straight ahead. If overtightened, best back it off. 55-56 boxes have a tendency especially after all this time, to develop flat spots. Try to avoid forcing turns with the car not moving..
Paul
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You have likely overtighted it.I just adjusted mine and its doing the same as yours.I am going to back it off and live with the excess play in the box.Macsantiqueauto has new parts to rebuild.I am waiting to hear back from a company that lists a rebuilt box ready to go.I will let you know when I get a price and availability.You shouldnt have to turn the screw more than a 1/4 turn for the washer to go back on.Try small adjustments before you go big ones and adjust with wheels straight ahead.

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When we used to repair steering boxes we always set them up so it had a slight drag when you turned it thru center. Center meaning the wheels straight ahead. It was a much easier "feel" when the box was on the bench. Get it too tight and it would wander going down the road. Maybe you could disconnect the linkage at the Pitman arm for a better "feel". My .02
Dan Kingman Az. 86409
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I just readjusted mine.Turn the screw CC enough to move the star adjuster 2 notches.Seems to have got it.Have a liitle freeplay driving straight and the wheel returns almost to centre when comming out of a turn.I am going to leave it there for now.

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I am sure you realize the "star" lifts off to allow more turns of the screw?Just thought I would mention it just in case.

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Talkwrench (9/16/2010)
Yes indeedy! in fact it has "this side up" stamped on it...  You could do away with the star washer and use normal nut like next model box has.
AussieBill YYYY Forever Y Block YYYY Down Under, Australia
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