This is the idle transfer slot that Mark is talking about. When this isn't set up right, Holley 4160 carbs will do nothing but fight you......


If it won't idle with the primary throttle positioned as shown above and the initial timing set at 10° before TDC - there is a small screw under the vacuum secondary operating lever to open the secondary blade a bit. Resist the urge to move the primary stop screw - no matter what. The one for the secondary is on the passenger side of the carb and screwed in from the bottom. Opening the secondary will add a bit of air to keep things going while you set the primary mixture screws for best idle speed (or highest vacuum).

In the old days - it was common practice to actually drill some extra holes in the primary throttle blade to get this extra idle air......don't. I usually put a longer screw up into the stop position and cut the head off to make it an "all-thread" - and then just turn it with needlenose pliers. Most intake manifolds and adapters have room for it to stick out on the down side.
Don't get fooled by having a free flowing entry through the PVC system - it can run up the idle speed by pulling air in through the breather. Plug it or get an orfice in there to restrict it a bit.
Steve Metzger Tucson, Arizona